Apparatus with Electrical Crush Protector and Printing Press Having the Apparatus

ABSTRACT

An apparatus for safely operating at least two components which are movable relative to one another in a machine for processing printing materials, includes drive motors each driving a respective one of the movable components. At least one control computer detects movement of the movable components. The control computer is set up in such a way that, if a spacing is reduced between the movable components, at least that movable component, which is the cause for the reduction in the spacing between the movable components, is brought to a standstill. A printing press having the apparatus is also provided.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims the priority, under 35 U.S.C. § 119, of GermanPatent Application DE 10 2007 033 432.1, filed Jul. 18, 2007; the priorapplication is herewith incorporated by reference in its entirety.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates to an apparatus for the safe operation ofat least two components which can be moved relative to one another andare each driven by a respective drive motor in a machine that processesprinting materials, and includes a control computer for detectingmovement of the movable components. A printing press having theapparatus is also provided.

Sheet-fed rotary printing presses have a multiplicity of movablecomponents which, in the unprotected form, can represent a risk sourcefor the operating staff. The movable components are present ascomponents with a rotationally movable configuration in the form ofcylinders in printing units and as components which can be displaced inparallel in a feeder or delivery of the printing press, where a mainstack and an auxiliary stack are moved parallel to one another. There isa risk in the case of the rotating cylinders and components which can bedisplaced in parallel of the operating staff suffering injuries due tolimbs being crushed. There is an increased injury potential, inparticular, in the feeder and delivery region which has to be freelyaccessible for changing the stack or for removing sample or proofsheets, such as on the delivery. A series of approaches are thereforeknown for attaching safety devices to feeders and deliveries ofsheet-fed rotary printing presses. Those safety devices limit the riskof injury to a minimum. One possibility includes monitoring the accessof persons to dangerous regions, such as in the feeder or delivery. Anapparatus of that type is known from German Patent DE 197 42 764 C1,corresponding to European Patent EP 09 05 075 B1. In that case, theentire access cross section of the dangerous region is monitored for theentry of persons. That takes place through the use of a light barrierwhich reliably detects the entering person. As soon as a person entersthe region, the printing press is immediately brought to a standstill.However, the approach with access monitoring of the dangerous regionthrough a light barrier has the disadvantage in principle that thecomplete machine is switched off even if the entry is not yet dangerousfor the operator, as can be the case, for example, during the removal ofsamples or proofs. However, switching off of the machine in that wayleads to operating downtime and therefore to production losses.

German Published, Non-Prosecuted Patent Application DE 10 2004 002 307A1, corresponding to U.S. Patent Application Publication No. US2004/0186617 A1, has disclosed a method for synchronizing the main stackand the auxiliary stack in the feeder or delivery of a machine whichprocesses printing materials. In that method, the auxiliary stackcontroller receives a start signal for moving the auxiliary stack fromthe main stack controller or a further higher-order machine controller.The start signal at the same time triggers a movement of the main stack.In that way, a synchronous movement of the auxiliary stack and mainstack is achieved in the feeder or delivery. However, that controlmethod does not ensure that, in the case of a malfunction of thecontroller, no dangerous operating states will occur and thus, forexample, limbs of persons can be crushed between the main stack and theauxiliary stack.

SUMMARY OF THE INVENTION

It is accordingly an object of the present invention to provide anapparatus with an electric crush protector and a printing press havingthe apparatus, which overcome the hereinafore-mentioned disadvantages ofthe heretofore-known devices of this general type and which, in the caseof movable components in printing presses, ensure safe operation and atthe same time a maximum amount of available operating time of themachine, so that unnecessary downtime can be avoided.

With the foregoing and other objects in view there is provided, inaccordance with the invention, an apparatus for safely operating atleast two components movable relative to one another in a machineprocessing printing materials. The apparatus comprises drive motors eachdriving a respective one of the movable components. At least one controlcomputer detects movement of the movable components. The at least onecontrol computer, upon a reduction in a spacing between the movablecomponents, brings to a standstill at least one of the movablecomponents causing the reduction in the spacing between the movablecomponents.

The apparatus according to the invention can be used in principle in allmachines which have components that can be moved relative to one anotherand are freely accessible for the operating staff, with the result thatthere is a corresponding risk potential. In particular, the apparatusaccording to the invention is suitable for ensuring safe operation ofsheet-fed offset rotary printing presses which have a multiplicity ofcomponents that can be moved relative to one another, in particular inthe region of the feeder and delivery. In this case, the at least twocomponents which can be moved relative to one another are driven in eachcase by a dedicated electric drive motor. As a result, there is only anelectric coupling between the components which can be moved relative toone another, through the actuation of the drive motors, but there is nomechanical connection, as exists, for example, in the case of twomovable components which are connected through the use of a gearwheeltrain. The gearwheel train affords the advantage in principle that thecomponents which can be moved relative to one another are fixed in arelative position with respect to one another by the gearwheels, withthe result that the two components cannot move toward one another andcrush limbs of operators. In the case of components which can be movedrelative to one another and are only coupled electrically by a controlcomputer, that mechanical safety does not exist, so that there is thedanger of collision and therefore a risk for the operating staff in thecase of control errors or if the electric drive motors fail. However,the electric coupling ensures lower mechanical complexity and makes moreflexible operation possible, since the coupling can be canceled simply.The movements of the components which can be moved relative to oneanother are additionally detected by a control computer, with the resultthat dangerous movements are known to the machine controller. Accordingto the invention, the control computer is set up, moreover, in such away that, if the spacing is reduced between movable components, at leastthat movable component is brought to a standstill which is the cause forthe reduction in the spacing between the movable components. The controlcomputer therefore permanently monitors the spacing between the movablecomponents and then brings at least that movable component to astandstill which has brought about the reduction in the spacing. Thisensures that the spacing between the movable components is not reducedfurther and can therefore lead to limbs of the operating staff beingcrushed. Such a reduction in the spacing can always occur whensynchronization is lost between the components which can be movedrelative to one another. However, if the components which can be movedrelative to one another should move further away from one another ifsynchronization is absent, the control computer does not intervene,since no reduction in the spacing is detected and there is thereforealso no direct danger for the operating staff.

In accordance with another feature of the invention, the movablecomponents are two components which can be displaced largely inparallel. These components which can be displaced largely in parallelare found both in the delivery and in the feeder of a sheet-fed offsetrotary printing press. There is a main stack carrying board both in thefeeder and in the delivery. The main stack carrying board is used innormal operation and carries the main stack both in the feeder and inthe delivery. In the feeder, the main stack includes the sheet-shapedprinting materials which are fed to the printing press during theprinting process. In the delivery, in contrast, the main stack carryingboard carries the finished printed sheets. When the main stack in thefeeder is exhausted or the main stack in the delivery has reached itsmaximum, a new stack has to be supplied in the feeder and the finishedprinted stack has to be removed in the delivery. In order to carry out anonstop stack change, auxiliary stack carrying boards are present bothin the feeder and in the delivery. The auxiliary stack carrying boardsare provided to make further sheets available in the feeder for a shorttime during the stack change and to receive further produced sheets inthe delivery. The stack change can then be performed below the auxiliarystack carrier during the limited time period, with the result that theproduction of the printing press does not have to be interrupted for thestack change. Moreover, a short carrying board which can be closed byway of a flap for sample or proof sheet removal is situated in thedelivery of the printing press. The short carrying plate makes itpossible to separate sheets for the sample sheet removal instead of onthe main stack during running operation. The operating staff can thenremove a sheet from this sample sheet remover without risk in order tocheck the print quality and to feed it, for example, to a colormeasuring unit. However, there is the danger between the parallel boardsin the delivery and feeder that, in the case of a reduction in spacebetween the parallel boards, limbs of the operating staff can be crushedand injured. In order to avoid a crushing occurrence of this type, it isto be ensured as a consequence that the spacing is not reduced, sincethere is otherwise a risk potential. Precisely this spacing is monitoredthrough the use of the present apparatus according to the invention insuch a way that, if the spacing is reduced between the parallel boards,at least that parallel board is brought to a standstill which is movingwith a relative speed toward the other parallel board. If, in contrast,the parallel boards should be moving away from one another, theapparatus according to the invention does not need to intervene in thecontrol of the parallel boards. The movable boards do not have to bemonitored additionally by light barriers or other sensors, in order todetect the entry of persons, which would then lead to the immediatestandstill of the machine. Instead, only the correct operation of theparallel boards is monitored in this case and the board which is thecause is optionally brought to a standstill in the case of deviations.

In accordance with a further feature of the invention, the movablecomponents are two components which can be rotated relative to oneanother. These components which can be rotated relative to one anotherare present in sheet-fed rotary printing presses in the form ofcylinders in and between the printing units. The transport cylinderswhich transfer the sheets from one printing unit to the next aresituated between the printing units. In most sheet-fed offset printingpresses, the transport cylinders and cylinders in the printing units areconnected through the use of a gearwheel train, with the result thatcollisions between the cylinders are prevented in a mechanical way.However, sheet-fed printing presses will also be used in the future, inwhich there are no longer any mechanical connections between individualcylinders and the cylinders are instead driven at least partially bydedicated electric drive motors. The cylinders which are driven in thisway are then no longer secured mechanically against rotation withrespect to one another, with the result that, for example, collisions ofadjacent cylinders which are driven independently of transfer gripperscan occur. The cylinders are covered by a protector during normaloperation of the printing press, with the result that there is no riskfor the operating staff. However, this protector is dismantled duringthe maintenance of the printing presses, with the result that there isthe risk in this case of crushing between two cylinders which arerotating independently of one another. However, as long as the cylindersrotate slowly in parallel, this risk is low. If the synchronizationshould fail, however, due to faults in the drive motors or thecontroller of the cylinders, limbs of the maintenance staff can also becrushed in this case when the machine is open. In order to prevent this,according to the invention, the speeds of the participating cylindersare monitored by the control computer and the cylinders are brought to astandstill in the case of impermissible deviations in speeds from oneanother. This ensures that limbs of the maintenance staff also cannot becrushed between slowly rotating cylinders during maintenance operationin the case of maintenance procedures.

In accordance with an added feature of the invention, advantageously thedrive motors of the movable components are each assigned a respectivesignal generator and the signal generators are connected to the controlcomputer. The control computer can calculate the differential speedbetween the movable components through the signal generators in the formof speedometers and, in the case of a positive differential speed, canconclude that the spacing between the movable components is beingreduced and there is therefore danger. The speed signal generators canbe configured in the form of speed sensors which are either integratedinto the electric drive motors themselves or are attached to the movablecomponents as separate sensors.

In accordance with an additional feature of the invention, the controlcomputer has a drive computer and a redundant safety computer. Theredundant construction of the control computer increases the safety ifthe drive computer fails. During normal operation, only the drivecomputer controls the spacing between the movable components, with theresult that the redundant safety computer monitors only and has tointervene in the case of failure or malfunctions of the drive computer.The control computer can be programmed in such a way that, if the drivecomputer fails, the redundant safety computer brings the printing presssafely to a standstill and further operation is possible again only whenthe control computer is fully functional again. In this case, thecontrol computer, which includes the drive computer and the safetycomputer, monitors both speed signal generators of the components whichcan be moved with respect to one another and also actuates both drivemotors.

In accordance with yet another feature of the invention, there can alsobe provision alternatively for each drive motor of the movablecomponents to be assigned in each case one control computer having adrive computer and a safety computer. The control computers communicatewith one another through a bus line. In this case, each drive motor hasits own control computer which likewise has a redundant construction ineach case. The control computers communicate with one another through asafety bus system, such as a safety CAN bus.

In accordance with yet a further feature of the invention,advantageously both movable components are brought to a standstill. Thisrepresents an alternative embodiment to the procedure of bringing onlythat one movable component to a standstill which is responsible for thereduction in the spacing. However, in rotationally movable components,collisions can occur in this case due to the rotational movement betweenthe movable components at the other end of the components, so thatsimultaneous standstill of both movable components is appropriate inthis case.

With the objects of the invention in view, there is concomitantlyprovided a printing press, comprising the apparatus according to theinvention.

Other features which are considered as characteristic for the inventionare set forth in the appended claims.

Although the invention is illustrated and described herein as embodiedin an apparatus with an electric crush protector and a printing presshaving the apparatus, it is nevertheless not intended to be limited tothe details shown, since various modifications and structural changesmay be made therein without departing from the spirit of the inventionand within the scope and range of equivalents of the claims.

The construction and method of operation of the invention, however,together with additional objects and advantages thereof will be bestunderstood from the following description of specific embodiments whenread in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

FIG. 1 is a diagrammatic, end-elevational view of a delivery region of aprinting press having a movable sample sheet remover;

FIG. 1A is a block circuit diagram of a safety controller according tothe invention for the delivery of FIG. 1;

FIG. 2 is a block circuit diagram of a safety controller for thedelivery of FIG. 1 with two control computers having a redundantconstruction;

FIG. 3 is an end-elevational view of a delivery having a movable samplesheet remover and a movable auxiliary stack carrying board; and

FIG. 4 is a perspective view illustrating the use of the safetyapparatus according to the invention in the case of transfer cylindersin a sheet-fed rotary printing press.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the figures of the drawings in detail and first,particularly, to FIG. 1 thereof, there is seen a delivery 1 of asheet-fed printing press 16. The delivery 1 adjoins a final printingunit of the sheet-fed printing press 16 and receives finished producedprinting materials. The delivery 1 includes a frame with a housing 5which accommodates a movable stack carrying board 4 and a movable samplesheet remover 2. The sample sheet remover has a flap which, in an openstate, permits removal of sheets by a printer. To this end, the samplesheets are not deposited on a main stack like the other sheets, butrather on the sample sheet remover 2. The two components 2, 4 can bedisplaced vertically parallel to one another. The two components 2, 4are each driven by a separate respective electric drive motor 6, 7 shownin FIG. 1A. There is therefore no mechanical synchronization between thetwo components 2, 4. An intermediate space 3 which is either enlarged orreduced or remains constant in parallel operation, as a function of themovement of the two components 2, 4 with respect to one another, issituated between the two movable components 2, 4. It is possible, duringthe removal of sample sheets, for the hands or head of the operatingstaff to enter into the region of the intermediate space 3 between alower edge of the sample sheet removal unit 2 and the main stack carrieror carrying board 4. If this intermediate space 3 is reduced, there is arisk of the operating staff being crushed and injured. It is thereforeimportant that the intermediate space 3 not be reduced, in order topreclude such injuries. A protective cover 8 is situated in an upperregion of the sample sheet remover 2. The protective cover 8 protectsthis region against the actions of the operating staff and moves withthe sample sheet remover 2.

FIG. 1A shows a control device according to the invention for thedelivery 1 of FIG. 1. The drive motor 6 for the sample sheet remover 2and the drive motor 7 for the stack carrying board 4 are monitored by acommon control computer 13. The control computer 13 calculatescorresponding actuating commands for a respective operating state of thedelivery 1. The control computer 13 has a redundant construction, with adrive computer 11 actuating the motor 6 in normal operation and a safetycomputer 12 running in a redundant manner as a monitoring computer. Themotor 7 for the stack carrying board 4 is controlled by a similarnon-illustrated control computer 13. In the case of malfunctions in thedrive computer 11 or in the case of its failure, in each case the safetycomputer 12 assumes the control of the motor 6 and brings the latter toa standstill if necessary. This avoids a situation in which, if thedrive computer 11 fails, an uncontrolled and therefore dangerousoperating state of the motors 6, 7 and as a consequence also of themovable components 2, 4 can occur. In order for it to be possible tomonitor the spacing in the intermediate space 3, two speed sensors orspeed signal generators 9, 10 are moreover connected to the controlcomputer 13 in each case. In this case, the stack carrying board 4 isassociated with the speed signal generator 10, while the sample sheetremover 2 is associated with the speed signal generator 9. The speeds ofthe two stack carrying boards 2, 4 can therefore be detectedindependently of one another and can be fed to the control computer 13through communications links 14. The drive computer 11 and the safetycomputer 12 can compare the speeds of the components 2, 4 which aredetected in this way with one another in each case and detect areduction in the intermediate space 3. As soon as the speed of thesample sheet remover 2 becomes greater than the speed of the stackcarrying board 4 in the case of movements of both components in thedirection of the arrows in FIG. 1, there is the risk of limbs of theoperating staff being crushed in the intermediate space 3 which isbecoming smaller. The control computer 13 interprets this positive speeddifference between the components 2, 4 as a danger signal and, in thecase of a movement in the direction of the arrow in FIG. 1, switches offthe drive motor 6 of the sample sheet remover 2. Even if the lower stackcarrying board 4 continues to move in the direction of the arrow, thereis no longer any risk in this case for the operating staff, since theintermediate space 3 then enlarges again due to the other carrying board2 which is at a standstill. The crushing risk by the two components 2, 4is therefore avoided through the use of this actuation by safetytechnology.

FIG. 2 shows an alternative refinement of the controller of FIG. 1. Inthis case, not only are the two drive motors 6, 7 connected in each caseto a separate control computer 13, with each of the two controlcomputers 13 having a drive computer 11 and a safety computer 12. Inthis case, the two speed sensors 9, 10 are also only connected to onecontrol computer 13 in each case, with the result that each of the speedsensors 9, 10 is monitored separately by a control computer 13. The twocontrol computers 13 are connected to one another through a safety bussystem 15, through which they can exchange the respective operatingstates. The exchange of the operating state is carried out in FIG. 2 bythe safety computers 12 of the two control computers 13. In contrast,the drive computers 11 are not connected to one another directly. Sinceeach control computer 13 actuates only one drive motor 6, 7 and monitorsonly one speed signal generator 9, 10, in this case the controlcomputers 13 can have a correspondingly simpler configuration. Thesafety bus system 15 nevertheless ensures that operating data which arerelevant to safety can be exchanged between the safety computers 12.

FIG. 3 shows a delivery 1 which has not only a movable sample sheetremover 2 but also a movable auxiliary stack carrier 18. As aconsequence, there are three components 2, 4, 18 which can be displacedparallel to one another and have three separate drive motors, and thereare two dangerous intermediate spaces 3. In an analogous manner to theexemplary embodiment in FIG. 1, the speeds of all three components 2, 4,18 are therefore monitored by a control computer 13. As soon as one ofthe intermediate spaces 3 is reduced during a downward movement, atleast the sample sheet remover 2 or the sample sheet remover 2 and theauxiliary stack carrier 18 are switched off, with the result that theintermediate spaces 3 cannot continue to reduce in size. The exemplaryembodiment according to FIG. 3 should therefore prevent the sample sheetremoval unit 2 from being lowered more quickly than the auxiliary stackdevice 18 and the auxiliary stack device 18 from being lowered morequickly than the main stack carrying board 4. In this case, upwardmovements of the main stack carrying board 4 do not have to be takeninto consideration, since they can be initiated only by manual operatortasks in the application shown.

In addition to the monitoring of components which can be moved largelyin parallel as in the delivery 1, the monitoring of rotationally movablecomponents in a printing press 16 is also possible. FIG. 4 showstransfer cylinders 17 of a sheet-fed printing press 16 by way ofexample. The two transfer cylinders 17 are each driven by a respectivelydedicated drive motor 6, 7, with the result that there is no mechanicalcoupling between the transfer cylinders 17. In disruption-freeoperation, the transfer cylinders 17 rotate synchronously and parallelaccording to the black arrows in a manner which is driven by the motors6, 7. Therefore, even if the printing press 16 is open, there is no riskof crushing for limbs which pass into the intermediate space 3 betweenthe transfer cylinders 17 in a slow maintenance mode. If, however, thissynchronization should become unsynchronized, there is a risk of theintermediate space between the transfer cylinders 17 being reducedaccording to the white arrows. In this case, there is an acute risk ofcrushing between the transfer cylinders 17, with the result that astandstill is required. For this purpose, the speeds of the transfercylinders 17 with respect to one another are detected, so that thecontrol computer 13 can calculate the relative speeds of the transfercylinders 17 with respect to one another. If the control computer 13reaches the conclusion from these relative speeds with respect to oneanother that the intermediate space 3 is being reduced, the transfercylinders 17 are brought to a standstill.

1. An apparatus for safely operating at least two components movablerelative to one another in a machine processing printing materials, theapparatus comprising: drive motors each driving a respective one of themovable components; and at least one control computer for detectingmovement of the movable components, said at least one control computer,upon a reduction in a spacing between the movable components, bringingto a standstill at least one of the movable components causing saidreduction in said spacing between the movable components.
 2. Theapparatus according to claim 1, wherein the movable components are twocomponents disposed substantially in parallel.
 3. The apparatusaccording to claim 2, wherein the movable components disposedsubstantially in parallel are disposed in a delivery or feeder of aprinting press.
 4. The apparatus according to claim 3, wherein one ofthe movable components is a main stack carrying board and the other ofthe movable components is a sample sheet removal unit or an auxiliarystack carrier in said delivery.
 5. The apparatus according to claim 1,wherein the movable components are two mutually rotatable components. 6.The apparatus according to claim 1, which further comprises speed signalgenerators connected to said at least one control computer, said speedsignal generators each being associated with a respective one of saiddrive motors of the movable components.
 7. The apparatus according toclaim 6, wherein said at least one control computer has a drive computerand a redundant safety computer.
 8. The apparatus according to claim 1,wherein said at least one control computer is a plurality of controlcomputers each having a drive computer and a redundant safety computer,said control computers are each associated with a respective one of saiddrive motors of the movable components, and said control computerscommunicate with one another over a bus line.
 9. The apparatus accordingto claim 1, wherein said at least one control computer brings all of themovable components to a standstill upon said reduction in said spacingbetween the movable components.
 10. The apparatus according to claim 5,wherein the rotatable movable components are transfer cylinders in aprinting press.
 11. A printing press, comprising the apparatus accordingto claim 1.